CAPABILITYBUILT FOR SCALE

Zeovus Food manufactures plant-based staples and functional foods across every major format on the market today, from atta and protein flour blends to high-protein pasta, spaghetti and fettuccine; from instant sachets and retort-packed ready-to-eat meals to gourmet hummus and wholesome soups, inside FSSAI-licensed, GMP and HACCP-certified, allergen-controlled facilities, with flexible MOQs, custom formulation R&D, and capacity that scales from first sample to full commercial and export-ready volume without ever changing partners.

How It's Built

What Is ZQA?

Sourcing To
Shipment, One System.

Phase 01

Sourcing

The system starts long before a product reaches the manufacturing line. We verify where ingredients come from, how they perform and whether they can hold up to the standard the final product requires.

Sourcing & Origin Audits

We audit the source before we audit the product. Suppliers are vetted for authenticity, ethics, and consistency before a single batch is bought.

Direct & Origin-Based Sourcing

Grains, pulses and speciality flours are sourced from the regions known for them, not the cheapest available lot, but the right one for the job.

Ingredient Traceability

Every raw material is tracked back to its source, so a batch can be traced to the farm or supplier it came from, not just the warehouse it shipped from.

Functional Ingredient Vetting

Protein isolates, fibres and actives are tested for potency and purity before approval, so a formula's nutritional grounds hold up in the lab, not just on paper.

Phase 02

Processing Capabilities

Every process is selected around what the product needs to preserve, improve or become, from stone milling and extrusion to freeze-drying, retort and cryogenic freezing.

Stone Milling & Cold-Grind

Traditional stone milling and cold-grind processing preserve nutrients and flavour that high-heat processing destroys.

Extrusion Processing

High-protein pasta, spaghetti and fettuccine are formed through precision extrusion, giving legume and seed-based doughs their shape and bite without refined flour.

Freeze-Drying

Fruit, functional ingredients, instant smoothies, hummus and soups are freeze-dried to lock in nutrition and flavour without preservatives.

Roasting & Puffing

Chana, foxnuts, peanuts and namkeen snacks are roasted and puffed in-house, building crunch and flavour through heat and pressure alone.

IQF & Cryogenic Freezing

Products are individually quick frozen at cryogenic temperatures, locking in texture and nutrition the moment they are harvested or prepared.

Precision Dosing & Sachet Filling

Instant smoothies, hummus and soup sachets are filled and sealed to an exact gram count for consistent nutrition and portioning.

Retort & Shelf-Stable Processing

Ready-to-eat curries, rice and combos are processed for ambient shelf life, no refrigeration, no compromise.

Phase 03

Packaging Capabilities

The final product is only as good as the system protecting it after it leaves the line. Every packaging format is chosen to defend against moisture, oxygen, light and tampering.

Multi-Layer Laminate Packaging

Flours, pasta and snacks are packed in multi-layer barrier laminates built to block moisture, oxygen and light.

Retort Pouch Packaging

Ready-to-eat meals are sealed in high-barrier retort pouches engineered for high-pressure sterilisation and ambient shelf life.

High-Barrier Sachet Packaging

Instant smoothies, hummus and soup sachets use laminated barrier films to preserve freeze-dried quality until opening.

Nitrogen Flushing & MAP

Oxygen-sensitive products are packed under nitrogen flush or modified atmosphere to slow oxidation and extend freshness.

Food-Grade, Tamper-Evident Sealing

Every pack is heat-sealed to a tamper-evident standard so it reaches the shelf exactly as it left the facility.

Phase 04

Quality & Trust

Quality is not a final inspection. It is a system applied from raw material approval through production, packaging and release.

Packaging & Quality Assurance

Every product earns the ZQA seal only after our 12-step quality architecture and 825 verified testing parameters.

Global Regulatory Compliance

Manufactured in facilities compliant with FSSAI, HACCP, ISO 22000, US FDA and BRCGS standards, with Halal, Kosher, Organic and Vegan certifications available where required.

Batch-Level Traceability

Every batch is tracked from source to shipment, the lot-level visibility global retailers and distributors expect as standard.

Allergen-Controlled Production

Chickpea and soybean pasta run on lines separate from wheat products, with dedicated cleaning protocols between production cycles.

Phase 05

Scale & Export

The same system supports trial orders, commercial scale-up and international retail, without forcing brands to change partners as they grow.

Flexible Capacity

Start small and scale when ready. Our lines support trial orders and full retail volumes without changing your manufacturing partner.

Multi-Format Production

Flour, pasta, instant sachets and retort meals are made in-house, so one brand does not need multiple manufacturers for multiple formats.

Export & Logistics

Full export documentation, CIF and FOB terms, and logistics built for international retail.

ZQA

Quality Assurance

Our Promise,
Made Tangible

Every Zeovus product undergoes a rigorous quality-control process before it is approved for release.

Supplier qualification and audit

Raw material identity testing

Microbial contamination screening

Heavy metal analysis

Pesticide residue testing

In-process quality checks

Stability and shelf-life studies

Final product verification

Packaging integrity testing

Storage condition monitoring

Excellence Through Verification

Quality &
Certifications

Every product we create earns the Zeovus Quality Assurance Seal only after passing our proprietary 12-step quality architecture built on 825 verified and validated testing parameters. From supplier audits to raw-material authentication, every stage is verified, validated and proven.

Our triple-layer testing protocol, covering incoming materials, in-process monitoring and in-house certified finished goods, ensures unmatched safety, purity and consistency.

Step quality architecture

825

Verified testing parameters

Layer testing protocol

When you see the ZQA mark, you're not just holding a product that meets global standards, you're holding one that defines them.

Global Standards

Certifications &
Compliance

Verified against recognised food-safety, manufacturing, and export standards.

FSSAI

GMP

HACCP

ISO 22000

US FDA

BRCGS

Halal

Kosher

Organic

Vegan

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